SMT Line

Used YAMAHA Pick and Place Machine – YSM20R/YSM20W

The “high-speed universal integrated placement head” has been significantly upgraded to become the fastest* universal surface mount machine among similar products in the world.

High-speed universal integrated placement head: no need to replace the placement head, can support
0201*Large components
※When using VSM20RTyPePV high-speed universal placement head

Fastest in its class
95,000CPH (under our company’s best conditions) for YSM20R TyPePV

Supports large substrate L810xW742mm, YSM20W

Maximum number of feeders (when fixed specifications/converted based on 8mm tape)

Product Description

4 Major Features

1. High-Speed Universal Integrated Placement Head

  • Versatility: The upgraded placement head supports a wide range of components without the need for replacements.
  • Component Compatibility: Capable of handling ultra-small (0201) chip components alongside larger components.
  • Configuration: Features both high-speed universal placement heads and specialized heads for diverse applications.

2. Excellent Placement Capabilities

  • Speed: Achieves a remarkable placement capacity of 95,000 CPH under optimal conditions (YSM20R TypePV).
  • Process Improvements: Enhanced material suction and XY axis speed contribute to a 5% increase in efficiency compared to previous models.

3. Increased Production Capacity

  • Camera Technology: Utilizes a new wide-format scanning camera, allowing for high-speed mounting of components up to 12x12mm, an increase from the previous 8x8mm limit.
  • Enhanced Identification: Side lighting facilitates the rapid identification of CSP/BGA and other ball electrode components.

4. Flexible Beam Configuration

  • Beam Options: Choose between double beams or single beams based on mounting capabilities and production requirements.
  • Model Specifics: Note that the YSM20W is exclusively compatible with double beams.

Component Compatibility

A Wide Range of Components

  • Supported Heads:
    • High-speed universal placement head (YSM20R TypePY)
    • Specialized placement head (YSM20R TypeSV/YSM20W)

Flexible Production Line Setup

  • YSM20R Conveyor System:
    • Options for dual conveyor models or single-rail models.
    • Supports substrate sizes up to L810 x W490mm.
    • Monorail model available for cost-effective M size specifications (L360 x W490mm).
  • YSM20W Conveyor System:
    • Available in single-track and double-track models.
    • Enhanced substrate handling with maximum dimensions of L810 x W742mm, weight capacity of 10kg, and thickness of 8mm.

Standard Configuration Features

Multi-Function Support for High-Quality Placement

  1. Side Camera Function: Detects component presence and adsorption status without interruption.
  2. Exhaust Station: Automatic cleaning function keeps suction nozzles clean over time.
  3. High-Speed Intelligent Identification:
    • Produces identification data for special-shaped components quickly.
    • Process Steps:Step 1: Read Image + Edit Shape

Efficient Material Supply

Advanced Supply Mechanisms

  1. Non-stop Pallet Changing ATS Device (“SATS30NS”):

    • Automatically discharges empty pallets and supplies new material trays during operation.
    • Simplifies production switching with a single button press.
  2. Unified Feeder Changing System:

    • Allows material cart replacement without machine stoppage, enhancing operational efficiency.
  3. Newly Developed Auto Loading Feeder:

    • Enables feeding by inserting material belts without halting machine operation.
    • Yamaha’s central opening method minimizes picking errors from lint or static electricity.
  4. ZS Feeder:

    • Ultra-thin, lightweight, and compact design with non-stop feeder specifications available.
Model YSM20R TypePV YSM20R TypeSV YSM20W
Applicable substrate size Monorail model: L810xW490~L50xW50
Double conveyor model: ※Only models with double beam specifications for the X-axis
When transferring 1 substrate: L810xW490~L50xW50
When transferring 2 substrates: L380xW490~L50xW50
Monorail model: L810xW490~L50xW50
Double conveyor model: ※Only models with double beam specifications for the X-axis
When transferring 1 substrate: L810xW490~L50xW50
When transferring 2 substrates: L380xW490~L50xW50
Monorail model:L810xW742~L50 xW50
Double-track model: ※Only models with double-beam X axis specifications
L810xW356~L50 x W50
Placement head/placeable components
High-speed universal (HM) placement head 0201~W55xL100mm, height less than 15mm 03015~W55 xL100mm, height less than 15mm 03015~W55 xL100mm, height less than 15mm
Special-shaped (FM) placement head 03015~W55 xL100mm, height less than 28mm 03015~W55 xL100mm, height less than 28mm 03015~W55 xL100mm, height less than 28mm
Mounting capacity (the company’s best conditions) X-axis double beam: High-speed universal (HM) placement head x2 95,000CPH X-axis double beam: High-speed universal (HM) placement head x2 90,000CPH X-axis double beam: High-speed universal (HM) placement head x2 80,000CPH
Mounting accuracy ±0.035um (±0.025um) Cpk≥1.0 (3σ) ※ When our company’s optimal conditions (using standard components for evaluation) ±0.035um (±0.025um) Cpk≥1.0 (3σ) ※ When our company’s optimal conditions (using standard components for evaluation) ±0.035um (±0.025um) Cpk≥1.0 (3σ) ※ When our company’s optimal conditions (using standard components for evaluation)
Number of feeders that can be installed Fixed feeder rack: up to 140 (converted based on 8mm tape)
One-time material changing cart: up to 128 pieces (converted based on 8mm material tape)
Automatic pallet feeder: 30 layers (fixed type: maximum when SATS30 is installed), 10 layers (cart type: maximum when cATS10 is installed)
Fixed feeder rack: up to 140 (converted based on 8mm tape)
One-time material changing cart: up to 128 pieces (converted based on 8mm material tape)
Automatic pallet feeder: 30 layers (fixed type: maximum when SATS30 is installed), 10 layers (cart type: maximum when cATS10 is installed)
Fixed feeder rack: up to 140 (converted based on 8mm tape)
One-time material changing cart: up to 128 pieces (converted based on 8mm material tape)
Automatic pallet feeder: 30 layers (fixed type: maximum when SATS30 is installed), 10 layers (cart type: maximum when cATS10 is installed)
Power supply specifications three-phase AC 200/208/220/240/380/400/416V+10% 50/60Hz three-phase AC 200/208/220/240/380/400/416V+10% 50/60Hz three-phase AC 200/208/220/240/380/400/416V+10% 50/60Hz
Supply air source 0.45MPa or above, clean and dry 0.45MPa or above, clean and dry 0.45MPa or above, clean and dry
Overall dimensions (excluding protrusions) L1,374 xW1,857 xH1,445mm (main body only) L1,374 xW1,857 xH1,445mm (main body only) L1,374 x W2,110 x H1,445mm (main body only)
Main body weight about 2.050kg (main body only) about 2.050kg (main body only) about 2.500kg (main body only)

Looking for SMT Machines?

If want to built a Smart Factory?An experienced project team tailors your individual project and provides attentive service.

Submit Your Request