JUKI RS-1R Fast Smart Modular Pick and Place Machine

JUKI RS-1R Fast Smart Modular Pick and Place Machine – Key Advantages

Are you looking for a reliable and efficient pick and place machine? Our company specializes in selling second-hand JUKI RS-1R models, known for their advanced technology, precision, and versatility. Below are the outstanding features that make the JUKI RS-1R an industry leader in surface-mount technology (SMT) solutions.

1. High Precision & Speed in Component Placement

• Advanced Laser Calibration Sensors: The RS-1R utilizes cutting-edge laser calibration sensors that support simultaneous recognition with 8 nozzles, significantly increasing placement speed.
• ZA Axis for Optimal Sensor Adjustment: The inclusion of a ZA axis allows precise adjustments based on component height, enhancing accuracy. This design reduces the weight of the placement head by 10%, improving overall efficiency.
• Innovative RF Feeders: With reduced distances between the pickup point and the PCB, the RF feeder system accelerates the process, ensuring faster and more efficient operations.
• Multi-Component Recognition: The new VCS system enables simultaneous recognition of up to 4 components, significantly speeding up the imaging and placement cycle.

2. Enhanced Throughput Efficiency

• Automated Tool Change (ATC, R-ATC): Simultaneously switches nozzles, optimizing production configurations and minimizing downtime. The system automatically arranges nozzle replacements based on component height, further reducing cycle times.
• ZA Axis Elevation Control: By adjusting the Z-axis stroke according to component height, the machine minimizes travel distance, reducing the placement cycle time.

3. Maximized Machine Uptime

• Versatile Tray Component Supply Systems: Compatible with various tray feeders like DTS (TR1RB), MTS (TR8SR, TR5SNX, TR5DNX), and MTC (TR6SNV, TR6DNV). The compact TR8SR feeder allows coexistence with up to 20 belt feeders on a single platform.
• Quick Tray Change: TR1RB reduces tray replacement time to one-fourth of previous models using the “High Speed 2” mode.
• Height Measurement System (HMS): Standard equipped for easy component height measurement and teaching. The no-stop operation feature automatically switches to rear-side pickup when the front side runs out of components, preventing downtime.
• Optional OCC System: Quickly identifies the starting components in tape feeders, further reducing setup time.

4. Low Defect & Loss Rate

• Laser Monitoring: Continuously monitors component pick-up status until the moment of placement. The vacuum pressure correction function automatically adjusts for dropped components, preventing placement issues.
• Motor-Driven PCB Support Table: Eliminates vibrations during release, reducing component misalignment and shortening clamping/release times.
• Vacuum Pump Option: Ensures stable air supply during component pickup. Additionally, the electric feeder correction feature allows for accurate and consistent pick-up positions.
• Automatic Component Data Collection: During the creation of component data, measured components are returned to the feeder, and incorrect components are automatically sent back to the original tray.

5. Superior Versatility

• Adjustable VCS Illumination: The RS-1R supports various lighting modes (coaxial, side, downward, and transmissive) and wavelengths. The adjustable brightness ensures accurate recognition of components like QFP, BGA, FBGA, and connectors.
• Advanced PCB Mark Recognition: Enhanced flexibility in recognizing flexible PCB marks, patterns, and regional marks for multiple placements.
• Comprehensive Component Verification System (CVS): Enables pre-production verification of component resistance, capacitance, polarity, and other properties to prevent errors.

6. High Flexibility for Diverse Production Needs

• High-Power O0 Axis Motor: Supports components with high inertia and larger shapes.
• Backward Compatibility with Older Models: Compatible with programs developed for previous CX, FX, and KE series, enabling seamless integration into existing production lines.
• Production Support Systems: Allows integration with client-side systems for program management and editing.

7. User-Friendly Operation

• Intuitive User Interface: Features rich graphical displays and touchscreen inputs, eliminating the need for keyboards or mice. Supports language switching between Chinese, English, and Japanese for ease of use.
• USB Connectivity: Easy data transfer via USB devices for quick program changes. External editing of component databases, including names, types, dimensions, and recognition data, is also possible.

8. Easy Maintenance & Reduced Downtime

• Convenient Filter Access: The head filter is positioned for quick replacement.
• Simplified Maintenance Design: The machine is designed for easy access to critical parts and consumables.
• Diagnostic & Warning Systems: Enhanced maintenance support functions with self-diagnosis capabilities to promptly identify error locations.
• RFID Nozzle Management: Each nozzle is tracked individually using RFID technology for optimal management.

Specifications of JUKI RS-1R Pick and Place Machine