Octavia Online AOI-A1000 series is suitable for high-precision, high-speed online inspection in front of and behind SMT furnaces. It has industry-leading positioning technology feature detection algorithms and AI technology, which is easy to use and powerful.
AI-based automatic programming, easy to use and quick to debug
The powerful algorithm logic creates powerful solder joint inspection capabilities
The whole series adopts marble platform and telecentric lens, which ensures stable operation and high-definition imaging.
Rich SPC inspection data analysis helps improve and enhance process quality
Technical advantages:
AI automatic programming
AI-driven automatic programming, intelligent identification of components, and one-click generation of regular components and inspection items are simple and easy to use, and the programming time is greatly shortened.
AI+feature analysis technology
Based on years of rich experience in feature algorithm detection, combined with the AI model trained on massive data, it has created a powerful detection capability that can accurately identify the bad features of various components and solder joints.
Based on pad positioning technology, detection parameters are directly connected to IPC standards
Based on pad positioning technology, it can output quantitative offset data, and the detection standards are connected to IPC, so the detection results are well-founded. Offset: IPC-A-610-G-Class 3 component solder terminal offset from the pad part
Exceeding 25% of the weld end width is not acceptable.
Special feature:
SPC warning
Monitor the production quality of the production line in real time, provide timely feedback on abnormal conditions, and prevent defective batches from flowing out.
Unmanned production line
Paired with a cache machine, one person can achieve centralized review and maintenance of multiple machines, improving personnel mobility and efficiency.
| Device Model | A1000 | A1000D | A1000XL | |
| Image System | camera | 5MP/12MP industrial camera | ||
| resolution | 5MP camera: 15μm, 10um; 12MP camera: 15μm, 12μm, 10um, 6.3μm | |||
| FOV | 37*30mm (5MP, 15μm); 60*45mm (12MP, 15μm) | |||
| lens | Telecentric lenses | |||
| light source | 4-Color ring-shaped programmable LED light source (RGBW) | |||
| Motion mechanism | X/Y motion | AC Servo | AC servo dual drive | |
| abutment | Marble | |||
| Track width adjustment method | Auto adjust | |||
| Track type | Belt | |||
| Incoming board flow direction | Left to right or right to left (factory setting) | |||
| fixed rail | Single rail: 1 rail fixed; Double rail: 1 rail fixed (can be set to 1. 3 or 1, 4 fixed) | |||
| Hardware Configuration | operating system | Win 10 | ||
| way of communication | Ethernet，SMEMA | |||
| power supply | Single phase 220V, 50/60Hz, 5A | |||
| air pressure | 0.4-0.6MPa | |||
| Orbital height | 900+20mm | |||
| Machine size | L935*D1360*H1570mm (without lamp) | L1125*D1360*H1570mm (without lamp) | ||
| weight | 900kg | 950kg | 1100kg | |
| Check PCB specifications | size | 50*60-510*610mm | Monorail enabled: 50*60-510*580mm Dual track enabled: 50*60-510*320mm |
50*80-675*610mm |
| thickness | 0.6-6.0mm | |||
| Board weight | ≤3kg | |||
| clear height | The upper clear height is adjustable from 25-60mm, and the lower clear height is 45mm. | |||
| Board edge | 3.0mm | |||
| Check item | Component class | Wrong parts, missing parts, polarity, deviation, flipped parts, damage, IC bent legs, foreign objects, monuments, etc. | ||
| Solder type | Wuxi, less/more tin, virtual soldering, bridging, solder balls, etc. | |||
| Check components | Chip: 03015 and above; LSI: 0.3mm pitch and above; Others: special-shaped components | |||
| Check speed | 180-200ms/FOV | |||
